Direct extrusion snacks

Direct extrusion snacks are airy, crunchy snacks such as corn curls and quinoa snacks, made by processing ingredients under high pressure and temperature in an extruder.

Benefits Flavours

This is how we make direct extrusion snacks

Direct extrusion snacks are delicious, crispy snacks. They are so called because the ingredients are processed under high pressure and temperature in a special extruder machine. This means we can adjust the mass to whatever shape or texture we want.

As soon as the mixture leaves the extruder, the pressure is suddenly and drastically reduced. This allows the product to expand suddenly, resulting in an airy, crunchy snack.

Well-known examples of direct extrusion snacks are corn curls, puffed quinoa snacks and the well-known twisty chips.

Ingredient selection

We choose high-quality ingredients, such as corn or legume flour and natural spices, for optimal taste, texture and nutrition.

Mixing and conditioning

Ingredients are blended and conditioned to the right moisture content for smooth extrusion and consistent quality.

Extrusion

The mixture is pushed under high pressure and temperature through a mould, which expands into the desired snack shape.

Cutting and shaping

Snacks are cut and shaped into bite-sized pieces, with a variety of customisable textures and shapes.

Drying

Snacks are dried to make them crunchy and extend their shelf life.

Herbs

The finished snacks are seasoned with a blend of spices and herbs so that every bite is bursting with flavour.

Direct extrusion snacks benefits

versatile shapes & textures

consistency

flavor retention

nutritional value

versatility

More about the benefits

Can be made in different shapes and textures

During production, we can precisely determine the shape, crunchiness and density of the snack. We therefore have an extensive range: from airy puffs to dense, crispy chips.

Guilt-free snacks through endless ingredient options

You can use all kinds of raw materials such as cereals, pulses and even vegetables as basic ingredients. This allows you to respond to the growing demand for snacks your customer can enjoy guilt-free.

Cost-efficient production

Where previously we needed several steps in the process - such as mixing, cooking, forming and drying - we combine this with direct extrusion in one step. So we can produce snacks for you faster and more cost-efficiently.